数控插床:
插床的工作台有三种不同方向进给（纵向、横向及回转），由伺服电机驱动高精度滚珠丝杠控制，加工件经过一次装夹后可连续在机 床上加工几个面，其中X、Z轴（纵向、横向）可以实现联动断续进给， 适用于单个 或小批量生产。
长沙机床厂-长机牌插床
长沙机床厂有限责任公司传承于1912年创建的长沙机床厂，是一家百年历史老厂,属建国初期机床工具行业的十八家重点骨干企业之一,誉称“十八罗汉”。长沙机床厂于2006年改制之后独立出来的专业生产刨床、插床的集体股份所有制企业。百年长机中国插拉刨摇篮!主要插床产品有：B5020E、B5032E、B5040E机械插床； BY5032E、BY5040E、BY5050E、BY5063E、BY50100E、BY50125E、BY50160E液压插床；数控插床BK5020E、BK5032E、BK5040E、BYK5032E、BYK5040E、BYK5050E、BYK5063E、BYK50100E、BYK50125E系列。
长沙插床B5020E、B5032E、B5040E(机械型）
机械插床/Slotting Machine
用途与特点: 系列插床用于加工各种工件的平面、成型面及键槽等，适用于单件和小批生产。本机床的启动与停止用一多片离合器控制，滑枕的往复运动通过曲柄杆机构实现。工作台具有纵向、横向和回转自动进给机构及保险装置。在工作台的纵、横回转方向上设有快移机构。工作台的回转设有分度机构，可按分度表选取所需的分度数。
Being designed for cutting various plane, formed surface and key way of workpiece, the machine is suitable for single piece or small batch production. The start and stop of the machine are carried out by a multiple-disk clutch and the reciprocation of the tam is achieved by a crank connecting link. An automatic mecha-nism for vertical, horizontal and rotary feeding together with its safety device is provided on the table. And there is also a rapid motion device for vertical, horizontal and rotary motion of the table which is equipped with an indexing gear for rotary motion.
长沙机床厂机械插床主要规格技术参数：
| 长沙插床规格名称 | Description | B5020E插床 | B5032E插床 | B5040E插床 | 单位 |
| 最大插削长度 | Max.slotting length | 200 | 320 | 400 | mm |
| 滑枕每分钟往返次数 | Number of ram reciprocation per minute | 32、50、80、125 | 20、 32、50、 80 | 20、 32、 50、 80 | No../min |
| 滑枕倾斜角度 | Inclination of ram | 0—8 | 0—8 | 0—8 | (° ) |
| 工作台直径 | Diameter of worktable | Φ500 | Φ630 | Φ630 | mm |
| 工件最大加工尺寸(长*宽) | 485*200mm | 600*320mm | 600*320mm | 600*320mm | mm |
| 工件最大重量 | Max loading weight on worktable | 400 | 500 | 500 | kg |
| 最大切削力 | Max. slotting force | 5 | 8 | 8 | KN |
| 工作台最大纵向移动距离 | Max. longitudinal travel of worktable | 410 | 560 | 560 | mm |
| 工作台最大横向移动距离 | Max. transverse travel of worktable | 450 | 560 | 560 | mm |
| 主电动机功率 | Power of motor for rapid traverse | 0.75 | 0.75 | 0.75 | KW |
| 主电动机转速 | Speed of motor for rapid traverse | 1390 | 1390 | 1390 | r/min |
| 插床重量(约) | Net weight (approx) | 2200 | 2500 | 2900 | kg |
| 插床轮廓尺寸(长*宽*高) | Dimensions of machine tool (Length x Width x High) | 1717x1221 x1885 | 1930x1365x2270 | 1975x1370x2310 | mm |
长沙机械插床工作精度 WORKING ACCURACY：
| 试件加工面的平面度 | Flatness of machined surface on tested workpiece | 0.015 | 0.015 | 0.02 | mm |
| 试件加工面间的垂直度 | Verticality of machined surface on tested workpiece | 0.02 | 0.02 | 0.025 | mm |
| 试件侧加工面对基面的垂直度 | Verticality of machined side surface on tested workpiece against base | 0.02 | 0.02 | 0.025 | mm |
| 试件加工面表面粗糙度 | Surface roughness on tested workpiece | 6.3 | 6.3 | 6.3 | 粗糙度 |
试件尺寸 Specimen size (Lx Wx H)： 150mm x 150mm x 100/160mm
试件材料 Specimen material: HT150
长沙插床BY5032E、BY5040E型（液压型）
液压插床/Hydraulic Slotting Machine
用途与特点:
本插床用于插削各种零件的平面、成型面(包括弧面)及健槽等。并能插削倾斜度在0 ~ 10°范围的模具等工作物。适用于单个或小
批量生产。
插床的工作台有三种不同方向进给(纵向、横向及回转),故加工件经过一次装夹后可连续在机床上加工几个面。
插床具有滑枕往复运动的液压传动机构与工作台液压进给装置。滑枕在每次行程中速度不变，滑枕运动速度与工作台的移动均可作无
级调整。液压操纵台具有对滑枕换向给油的换向机构，工作台除有液压与手动进给外，尚且有单独电动机传动的纵向、横向与回转的快速
移动。
采用液压进给的插床，是当工作结束转返回的瞬间进给。因此优于机械插床采用的鼓轮进给。
The slotting machine is used to drill the plane, forming surface (including arc surface) and groove of various parts. It can also insert working objects such as molds with an inclination of 0 ~ 10 °. It is suitable for single or small batch production.
The table of the slotting machine can feed in three different directions (longitudinal, transverse and rotary) Therefore, after one clamping, the machined parts can continuously process several surfaces on the machine tool.
The slotting machine has a hydraulic transmission mechanism with reciprocating motion of ram and a hydraulic feeding device of worktable. The speed of the ram remains unchanged in each stroke, and the movement speed of the ram and the movement of the worktable can be adjusted steplessly. The hydraulic console has a reversing mechanism for reversing and supplying oil to the ram. In addition to hydraulic and manual feeding, the workbench also has the rapid movement of longitudinal, transverse and rotation driven by a separate motor.
The slotting machine with hydraulic feed is the closed feed that turns back when the work is finished. Therefore, it is better than the drum feed adopted by mechanical slotting machine.
长沙液压插床主要规格技术参数：
|
规格名称 |
Description |
BY5032E |
BY5040E |
单位 |
|
最大插削长度 |
Max. stroke length of ram |
320 |
400 |
mm |
|
滑枕最小行程 |
Min. stroke length of ram |
125 |
125 |
mm |
|
最大插削长度 |
Max. slotting length |
320 |
400 |
mm |
|
滑枕垂直调距离 |
Distance of vertical adjust of ram |
340 |
450 |
mm |
|
滑枕工作行之最大速度 |
Extreme high speed for work stroke of ram |
22 |
22 |
m/min |
|
滑枕工作程之最小速度 |
Extreme low speed for work stroke of ram |
5 |
5 |
m/min |
|
滑枕工作行程与返回行程之速比 |
Speed ratio of work stroke and return stroke of ram |
1: 1.53 |
1： 1.53 |
|
|
工作行程之速度调整 |
Speed adjust for work stroke |
无级(Stepless) |
无级(Stepless ) |
|
|
最大切削力 |
Max. slotting force |
16.6 |
16.6 |
KN |
|
刀头支承面至床身前壁间距离 |
Distance from tool holding surface to column front |
620 |
680 |
mm |
|
工作台面至滑架下端距离 |
Distance from worktable surface to underside of slide rack |
470 |
550 |
mm |
|
工作台纵向移动最大距离 |
Max. longitudinal travel of worktable |
545 |
560 |
mm |
|
工作台横向移动最大距离 |
Max. transverse travel of worktable |
600 |
620 |
mm |
|
工作台直径 |
Diameter of worktable |
4)630 |
8730 |
mm |
|
滑枕倾斜角度 |
Inclination of ram |
0—10 |
0—10 |
(° ) |
|
工作台纵、横机动 进给量范围 |
Feed range of worktable in longitudinal & transverse direction |
0.054-1.24 |
0.054-1.24 |
mm |
|
工作台回转进给量范围 |
Rotary feed range of worktable |
0.035-0.805 |
0.035-0.805 |
(° ) |
|
装刀口最大尺寸（宽•高） |
Max size of slotting tool (Length x High) |
25x40 |
25x40 |
mm |
|
工作台最大载重量 |
Max loading weight on worktable |
500 |
800 |
kg |
|
工作台中央T型槽宽度 |
T-slot width in the center of worktable |
18H8 |
18H8 |
mm |
|
主电动机功率 |
Power supply of main electric motor |
5.5 |
5.5 |
KW |
|
快速电机功率 |
Power of motor for rapid traverse |
0.75 |
0.75 |
KW |
|
机床净重（约） |
Net weight (approx) |
2900 |
3500 |
kg |
|
机床轮廓尺寸（长•宽•高） |
Dimensions of machine tool (Length x Width x High) |
2624x1405x2505 |
2624x1405x2550 |
mm |
工作精度 WORKING ACCURACY:
|
试件加工面的平面度 |
Flatness of machined surface on tested workpiece |
0.015 |
0.02 |
mm |
|
试件加工面间的垂直度 |
Verticality of machined surface on tested workpiece |
0.02 |
0.025 |
mm |
|
试件侧加工面对基面的垂直度 |
Verticality of machined side surface on tested workpiece against base |
0.02 |
0.025 |
mm |
|
试件加工面表面粗糙度 |
Surface roughness on tested workpiece |
6.3 |
6.3 |
|
长沙插床BY5050E/63E/100E/125E/160E型
液压插床/Hydraulic Slotting Machine
用途与特点:
本插床用于插削各种零件的平面、成型面(包括弧面)及健槽等。并能插削倾斜度在0 ~ 10°范围的模具等工作物。适用于单个或小
批量生产。
插床的工作台有三种不同方向进给(纵向、横向及回转),故加工件经过一次装夹后可连续在机床上加工几个面。
插床具有滑枕往复运动的液压传动机构与工作台液压进给装置。滑枕在每次行程中速度不变，滑枕运动速度与工作台的移动均可作无
级调整。液压操纵台具有对滑枕换向给油的换向机构，工作台除有液压与手动进给外，尚且有单独电动机传动的纵向、横向与回转的快速
移动。
采用液压进给的插床，是当工作结束转返回的瞬间进给。因此优于机械插床采用的鼓轮进给。
The slotting machine is used to drill the plane, forming surface (including arc surface) and groove of various parts. It can also insert working objects such as molds with an inclination of 0 ~ 10 °. It is suitable for single or small batch production.
The table of the slotting machine can feed in three different directions (longitudinal, transverse and rotary) Therefore, after one clamping, the machined parts can continuously process several surfaces on the machine tool.
The slotting machine has a hydraulic transmission mechanism with reciprocating motion of ram and a hydraulic feeding device of worktable. The speed of the ram remains unchanged in each stroke, and the movement speed of the ram and the movement of the worktable can be adjusted steplessly. The hydraulic console has a reversing mechanism for reversing and supplying oil to the ram. In addition to hydraulic and manual feeding, the workbench also has the rapid movement of longitudinal, transverse and rotation driven by a separate motor.
The slotting machine with hydraulic feed is the closed feed that turns back when the work is finished. Therefore, it is better than the drum feed adopted by mechanical slotting machine.
长沙液压插床主要技术参数
|
规格名称 |
Description |
BY5050E |
BY5063E |
BY50100E |
BY50125E |
BY50160E |
单位 |
|
滑枕最大行程 |
Max. stroke length of ram |
500 |
630 |
1000 |
1280 |
1680 |
mm |
|
滑枕最小行程 |
Min. stroke length of ram |
125 |
125 |
125 |
300 |
350 |
mm |
|
最大插削长度 |
Max. slotting length |
500 |
630 |
1000 |
1250 |
1600 |
mm |
|
滑枕垂直调蜒离 |
Distance of vertical adjust of ram |
520 |
550 |
1020 |
1070 |
1200 |
mm |
|
滑枕工作行殽最大速度 |
Extreme high speed for work stroke of ram |
22 |
22 |
17 |
17 |
17 |
m/min |
|
滑枕工作行殽最小速度 |
Extreme low speed for work stroke of ram |
5 |
5 |
5 |
5 |
5 |
m/min |
|
滑枕工作行程与返回行程之速比 |
Speed ratio of work stroke and return stroke of ram |
1: 1.45 |
1: 1.45 |
1： 1.3 |
1： 1.3 |
1： 1.3 |
|
|
工作行调整 |
Speed adjust for work stroke |
无级(Stepless) |
无级(Stepless ) |
无级(Stepless) |
无级(Stepless) |
无级(Stepless) |
|
|
最大切削力 |
Max. slotting force |
19.6 |
19.6 |
27 |
27 |
27 |
KN |
|
刀头支承面至床身前壁间距离 |
Distance from tool holding surface to column front |
1000 |
1150 |
1151 |
1550 |
1600 |
mm |
|
工作台面至滑架下端距离 |
Distance from worktable surface To underside of slide rack |
740 |
880 |
1200 |
1590 |
1800 |
mm |
|
工作台纵向移动最大距离 |
Max. transverse travel of worktable |
900 |
1120 |
1210 |
1600 |
1645 |
mm |
|
工作台横向移动最大距离 |
Max. transverse travel of worktable |
820 |
880 |
1110 |
1250 |
1340 |
mm |
|
工作台直径 |
Diameter of worktable |
8900 |
*1000 |
e 1250 |
e 1400 |
1400 |
mm |
|
滑枕倾斜角度 |
Inclination of ram |
0—10 |
0—10 |
0—10 |
0—10 |
0 ~ 11 |
(° ) |
|
纵向进给量范围（无级） |
Range of vertical feed (stepless) |
0-0.6 |
0-0.6 |
0-0.6 |
0-0.6 |
0-0.6 |
mm |
|
横向进给量范围（无级） |
Range of horizontal feed (stepless) |
0-1.36 |
0-1.36 |
0-1.36 |
0-1.36 |
0-1.36 |
mm |
|
回转进给量范围（无级） |
Range of rotary feed (stepless) |
0-1° 15" |
0-1° 15' |
0-1° 15' |
0-1° 15' |
0-1° 15' |
(° ) |
|
工作台最大载重量 |
Max loading weight on worktable |
2000 |
2000 |
4000 |
4000 |
6000 |
kg |
|
工作台中央T型槽宽度 |
T-slot width in the center of worktable |
22H8 |
22H8 |
28H8 |
28H8 |
28H8 |
mm |
|
主电动机功率，转速 |
Power and rotating speed of main motor |
11 Kw;960r/min |
11 Kw;960r/min |
11 Kw;960r/min |
11 Kw;960r/min |
11 Kw;960r/min |
|
|
快速电机功率，转速 |
Power and rotating speed of motor for rapid move of table |
1. 5Kvy940r/min |
1.5Kw;940r/min |
2.2Kw;940r/min |
2.2Kw;940r/min |
2.2Kw;940r/min |
|
|
冷却泵电机型号 |
Type of motor for cooling pump |
DB-12B40W 380V |
DB-12B40W 380V |
DB-12B40W 380V |
DB-12B40W 380V |
DB-12B40W380V |
|
|
机床净重（约） |
Net weight (approx) |
8500 |
9800 |
14500 |
16800 |
|
kg |
|
机床轮廓尺寸（长*宽*高） |
Dimensions of machine tool (Length x Width x High) |
3810x2130x4150 |
3760x2350x4500 |
4770x2700x4950 |
5080x2960x5350 |
5090x2970x7500 |
mm |
工作精度 WORKING ACCURACY:
|
试件加工面的平面度 |
Flatness of machined surface on tested workpiece |
0.025 |
0.025 |
0.035 |
0.04 |
0.045 |
mm |
|
试件加工面间的垂直度 |
Verticality of machined surface on tested workpiece |
0.03 |
0.04 |
0.05 |
0.05 |
0.06 |
mm |
|
试件侧加工面对基面的垂直度 |
Verticality of machined side surface on tested workpiece against base |
0.03 |
0.03 |
0.06 |
0.075 |
0.09 |
mm |
|
试件加工面表面粗糙度 |
Surface roughness on tested workpiece |
6.3 |
6.3 |
6.3 |
6.3 |
6.3 |
|
长沙液压插床BY5050E/63E/100E/125E/160E型特点
- 1、液压插床节约能源。电机功率仅11KW,而机械插床则达到40KW,从而大大节省了电力资源。
- 2、液压传动设有安全阀，实现过载保护。超负荷使用时过载起作用，从而保护安全生产，这是机械插床无法实现的。
- 3、液压插床的主运动在油内工作,使机床各润滑面得到自行润滑,从而大大延长了机床使用寿命,降低了生产成本。
- 4、液压插床在运行中采用无级调速方式，特别在低速下运转更为稳定,这是机械插床无法实现的。
- 5、液压自动抬刀可靠,刀具不易磨损,提高了刀具的使用寿命。液压自动压紧机构通过油缸压紧刀架,不使刀杆过重而产生让刀现象。从而在加工过程中提高了工件的光洁度和精度。
- 6、送刀机构在工作前完成，通过送刀油泵直接供油，大大提高了送刀精度。
- 7、液压插床的送刀量采用无级调整，操作方便，进给稳定。
- 8、液压插床仅用11KW动力电机使机床的切削力达到19.6KN (27 KN)，而传动体积小，安装方便，易于实现各种复杂的工艺操作。
- 9、液压插床运行平稳,噪音在70分贝以下。
- 10、液压插床可调整角度0-10° ,机械插床则达不到。
- 11、用碰块调节行程，从而在操作过程调整行程和工作换向相当方便。
长沙插床BYW5032型万能液压插床
万能液压插床/Universal hydraulic slotting machine
用途与特点:
BYW5032型液压插床，是在我厂生产的BY5032E液压插床上移植和改进设计的。它除了具备所有普通插床的全部加工性能外，只需调
整滑枕、滑架在旋转的托槽内左右转动0 ~ 15°,便能插削- -些特例的工件，因此更广泛的扩大了插床的加工范围。例如:插削内圆锥体、
外圆锥体、内圆锥体斜齿、外圆锥体斜齿。从而能满足一些特例工艺要求零、部件的加工。
Byw5032 hydraulic slotting machine is transplanted and improved on the by5032e hydraulic slotting machine produced by our factory. In addition to having all the processing performance of all ordinary slotting machines, it can insert some special workpieces by adjusting the ram and carriage to rotate 0 ~ 15 ° left and right in the rotating bracket. Therefore, the processing range of the slotting machine is expanded more widely. For example: slotting inner cone, outer cone, inner cone oblique teeth, outer cone oblique teeth. Thus, the processing of parts and components can meet the process requirements of some special cases.
长沙BYW5032型万能液压插床主要技术参数
|
规格名称 |
Description |
BYW5032 |
单位 |
|
滑枕最大行程 |
Max. stroke length of ram |
340 |
mm |
|
滑枕最小行程 |
Min. stroke length of ram |
125 |
mm |
|
最大插削长度 |
Max. slotting length |
320 |
mm |
|
滑枕垂直调整距离 |
Distance of vertical adjust of ram |
265 |
mm |
|
滑枕工作行程之最大速度 |
Extreme high speed for work stroke of ram |
29 |
m/min |
|
滑枕工作行程之最小速度 |
Extreme low speed for work stroke of ram |
5 |
m/min |
|
滑枕工作行程与返回行程之速比 |
Speed ratio of work stroke and return stroke of ram |
1: 1.53 |
|
|
工作行程之速度调整 |
Speed adjust for work stroke |
无级(Stepless ) |
|
|
最大切削力 |
Max. slotting force |
19.6 |
KN |
|
刀头支承面至床身前壁间距离 |
Distance from tool holding surface to column front |
845 |
mm |
|
工作台面至滑架下端距离 |
Distance from worktable surface To underside of slide rack |
500 |
mm |
|
工作台纵向移动最大距离 |
Max. transverse travel of worktable |
1250 |
mm |
|
工作台横向移动最大距离 |
Max. transverse travel of worktable |
605 |
mm |
|
工作台直径 |
Diameter of worktable |
*630 |
mm |
|
滑枕倾斜角度 |
Forwards Inclination of ram |
0—11 |
(° ) |
|
滑枕左右倾斜角度 |
Sidewards inclination of ram |
±15 |
(° ) |
|
工作台纵、横机动进给量范围 |
Feed range of worktable in longitudinal & transverse direction |
0.054-1.24 |
mm |
|
工作台回转进给量范围 |
Rotary feed range of worktable |
0.035-0.805 |
(° ) |
|
插刀最大尺寸（宽*高） |
Max size of slotting tool (Length x High) |
25x40 |
mm |
|
工作台最大载重量 |
Max loading weight on worktable |
500 |
kg |
|
工作台中央T型槽宽度 |
T-slot width in the center of worktable |
18H8 |
mm |
|
主电动机功率 |
Power supply of main electric motor |
5.5 |
KW |
|
快速电机功率 |
Power of motor for rapid traverse |
0.75 |
KW |
|
机床净重（约） |
Net weight (approx) |
2900 |
kg |
|
机床轮廓尺寸（长*宽*高） |
Dimensions of machine tool (Length x Width x High) |
3245x1405x2505 |
mm |
工作精度 WORKING ACCURACY：
|
试件加工面的平面度 |
Flatness of machined surface on tested workpiece |
0.015 |
mm |
|
试件加工面间的垂直度 |
Verticality of machined surface on tested workpiece |
0.02 |
mm |
|
试件侧加工面对基面的垂直度 |
Verticality of machined side surface on tested workpiece against base |
0.02 |
mm |
|
试件加工面表面粗糙度 |
Surface roughness on tested workpiece |
|
|
试件尺寸 Specimen size (Lx WxH)： 150mmx 150mmx 160mm
试件材料 Specimen material: HT150
长沙插床BY50100Z、BY50125Z型重型液压插床
重型液压插床/Heavy duty hydraulic slotting machine
用途与特点:
本系列插床用于插削各种零件的平面、成型面(包括弧面)及键槽等，并能插削倾斜
度在0 ~ 10°范围的模具等工作物，适用于单个或小批量生产;（特点介绍如下；)
This series of slotting machines are used to cut the plane, forming surface (including arc surface) and keyway of various parts, and can cut inclined parts
Working objects such as molds with a degree of 0 ~ 10 ° are suitable for single or small batch production;
长沙BYW5032型万能液压插床主要技术参数:
|
规格名称 |
Description |
BY50100Z |
BY50125Z |
单位 |
|
滑枕最大行程 |
Max. stroke length of ram |
1000 |
1250 |
mm |
|
滑枕最小行程 |
Min. stroke length of ram |
125 |
300 |
mm |
|
最大插削长度 |
Max. slotting length |
1000 |
1250 |
mm |
|
滑枕垂直调整距离 |
Distance of vertical adjust of ram |
1090 |
1090 |
mm |
|
滑枕工作行聲最大速度 |
Extreme high speed for work stroke of ram |
17 |
17 |
m/min |
|
滑枕工作行殽最小速度 |
Extreme low speed for work stroke of ram |
5 |
5 |
m/min |
|
滑枕工作行程与返回行程之速比 |
Speed ratio of work stroke and return stroke of ram |
1： 1.3 |
1: 1.3 |
|
|
工作行院速度调整 |
Speed adjust for work stroke |
无级调速 |
无级调速 |
|
|
最大切削力 |
Max. slotting force |
27 |
27 |
KN |
|
刀头支承面至床身前壁间距离 |
Distance from tool holding surface to column front |
1151 |
1600 |
mm |
|
工作台面至滑架下端距离 |
Distance from worktable surface to underside of slide rack |
1250 |
1650 |
mm |
|
工作台纵向移动最大距离 |
Max. longitudinal travel of worktable |
1400 |
1600 |
mm |
|
工作台横向移动最大距离 |
Max. transverse travel of worktable |
1100 |
1250 |
mm |
|
工作台直径 |
Diameter of worktable |
*1250 |
*1400 |
mm |
|
滑枕倾斜角度 |
Inclination of ram |
0 ~ 10° |
0 ~ 10° |
(。) |
|
纵向进给量范围（无级） |
Range of vertical feed (stepless) |
0 ~ 0.85 |
0 ~ 0.85 |
mm |
|
横向进给量范围（无级） |
Range of horizontal feed (stepless) |
0 ~ 0.95 |
0 ~ 0.95 |
o |
|
回转进给量范围（无级） |
Range of rotary feed (stepless) |
0 ~ 30’ |
0 ~ 30' |
mm |
|
工作台最大载重量 |
Max loading weight on worktable |
6000 |
8000 |
kg |
|
工作台中央T型槽宽度 |
T-slot width in the center of worktable |
28H8 |
28H8 |
mm |
|
主电动机功率，转速 |
Power and rotating speed of main motor |
11 Kw;960r/min |
11 Kw;960r/min |
|
|
快速电动机功率，转速 |
Power and rotating speed of motor for rapid move of table |
2 . 2 Kw;9 4 Or/min |
2 . 2 Kw;9 4 Or/min |
|
|
冷却泵电机型号 |
Type of motor for cooling pump |
DB-12B40W380V |
DB-12B40W 380V |
|
|
机床净重（约） |
Net weight (approx) |
17800 |
20000 |
kg |
|
机床轮廓尺寸（长•宽•高） |
Dimensions of machine tool (Length x Width x High) |
5020x2700x5620 |
5060x2869x6189 |
mm |
工作精度 WORKING ACCURACY:
|
试件加工面的平面度 |
Flatness of machined surface on tested workpiece |
0.035 |
0.04 |
mm |
|
试件加工面间的垂直度 |
Verticality of machined surface on tested workpiece |
0.05 |
0.05 |
mm |
|
试件侧加工面对基面的垂直度 |
Verticality of machined side surface on tested workpiece against base |
0.06 |
0.75 |
mm |
|
试件加工面表面粗糙度 |
Surface roughness on tested workpiece |
6.3 |
6.3 |
|
试件尺寸 Specimen size (Lx Wx H)： 500mm x500mm x500/625mm
试件材料 Specimen material: HT150
长沙BY50100Z、BY50125Z型重型液压插床特点详细介绍:
- 1、 机床的工作台有三种不同方向进给（纵向、横向及回转），故工作物经过一次装夹后, 可在本机床上加工几个面；
- 2、 机床的主切削运动为液压驱动，驱动系统中的安全阀过载保护，超负荷使用时过载起 作用，从而保护安全生产；
- 3、 本系列插床为插削重型零件插床，能分别实现X、Y、Z三轴（纵向、横向和旋转）三 个不同方向进给，可加工各种弧面、等分及不等分键槽；
- 4、 机床的横向进给和纵向进给分别采用了静音型精密级直线导轨，比普通机床拥有了更 高的额定负载，同时可在高负载的情况下实现高精度的直线运动；
- 5、 总体提高了机床的承载能力，而且本机床能承受间歇切削或重力切削产生的冲击力，更好的提升了本机床的负载与刚性能力；
- 6、 液压传动设有安全阀，实现过载保护，超负荷使用时过载起作用，从而保护安全生产；
- 7、 液压自动抬刀可靠，刀具不易磨损，提高了刀具的使用寿命，液压自动压紧机构通过油缸压紧刀架，不使刀杆过重而产生让刀现象，从而在加工过程中提高了工件的光洁度和精度；
- 8、 滑架倾斜角度可在0~10°范围内调整。机床的主切削运动为液压驱动，驱动系统中的安全阀过载保护，超负荷使用时过载起作用，从而保护安全生产；液压自动抬刀可靠，刀具不易磨损，提高了刀具的使用寿命，液压自动压紧机构通过油。
长沙插床BK5020E-40E型数控插床
数控插床 /CNC Slotting Machine
用途与特点:
本数控插床是我厂在设计、生产普通插床的成熟经验基础上研究、开
发的新一代插床，是具有较高自动化程度的插床，
适用于插削各种中、小零件的键槽，可以通过编程实现对圆周阵列排
列的键槽自动加工，大大提高机床的工作效率。
本机床适用于插削各种中、小零件的键槽。
插床的主切削运动是由齿轮的圆周运动通过摇柄滑块机构而转换成的
直线运动，采用四挡变速，传动平稳，超程小，启动和停止灵活，节省能源。
机床采用凯恩帝数控系统，交流进给伺服驱动单元，性能可靠。
机床工作台有纵向轴、旋转轴两轴数控控制、橫向轴手动控制以及纵
向轴、橫向轴、旋转轴三轴数控控制两种类型，采用燕尾导轨，机床具有
足够的刚性，精度保持性好。数控控制轴均采用交流进给伺服电机直连滚
珠丝杆控制，采用编码器反馈间接测量。
This CNC slotting machine is a new generation of slotting machine researched and developed by our factory on the basis of mature experience in the design and production of ordinary slotting machine. It is a slotting machine with a high degree of automation. It is suitable for slotting the keyways of various medium and small parts. It can realize the automatic machining of the keyways arranged in the circular array through programming, which greatly improves the working efficiency of the machine tool.
长沙BK5020E-40E型数控插床主要技术参数
| 规格名称 | Description | BK5020E | BK5032E | BK5040E | 单位 |
| 数控系统 | CNC | 凯恩帝KND | 凯恩帝KND | 凯恩帝KND | |
| 最大插削长度 | Max.slotting length | 200 | 320 | 400 | mm |
| 滑枕每分钟往返次数 | Number of ram reciprocation per minute | 32、50、80、125 | 20、32、50、80 | 20、32、50、80 | No./min |
| 滑枕倾斜角度 | Inclination of ram | 0—8 | 18 | 0—8 | (° ) |
| 工作台直径 | Diameter of worktable | 0500 | 。630 | 。630 | mm |
| 滑枕垂直调整距离 | Adjusting vertical distance of slide block | 215 | 360 | 320 | mm |
| 刀头支承面至床身前壁间距离 | Distance from tool holding surface to column front | 480 | 600 | 600 | mm |
| 工作台面至滑架下端间距离 | Distance from worktable surface to underside of slide rack | 295 | 455 | 620 | mm |
| 工作台最大纵向移动距离（X） | Max. longitudinal travel ofworktable(X) | 400 | 500 | 500 | mm |
| 工作台最大横向移动距离（Z） | Max. transverse travel ofworktable(Z) | 400 | 500 | 500 | mm |
| 工作台最大回转角度（C） | Max. rotary angle of worktable© | 360 | 360 | 360 | (° ) |
| 工作台X、Z轴定位精度 | Worktable positioning accuracy of X axis and Z axis | ±0.022 | ±0.022 | ±0.025 | |
| 工作台C轴（旋转轴）定位精度 | Worktable positioning accuracy of C axis (rotation axis) | ±70 " /360° | ±70“ /360° | ±70〃 /360° | |
| 工作台X、Z轴重复定位精度 | Worktable repeated positioning accuracy ofX axis and Z axis | ±0.012 | ±0.012 | ±0.015 | |
| 工作台C轴（旋转轴）定位精度 | Worktable repeated positioning accuracy of C axis (rotation axis) | ±60" /360° | ±60" /360° | ±60" /360° | |
| 装刀口最大尺寸（宽*高） | Max size of slotting tool (Length x High) | 25x40 | 25x40 | 25x40 | mm |
| 最大切削力 | Max. slotting force | 5 | 8 | 8 | KN |
| 工作台最大载重量 | Max loading weight on worktable | 300 | 500 | 500 | kg |
| 工作台中央T型槽宽度 | T-slot width in the center of worktable | 18 H8 | 18 H8 | 18 H8 | mm |
| 主电动机功率 | Power supply of main electric motor | 3 | 3 | 3 | KW |
| 主电动机转速 | Speed of main motor | 1420 | 960 | 960 | r/min |
| 机床净重（约） | Net weight (approx) | 2200 | 2500 | 2900 | kg |
| 机床轮廓尺寸 （长*宽*高） | Dimensions of machine tool (Length x Width x High) | 1800x1500x1900 | 2130x1870x2150 | 2100x1870x2600 | mm |
工作精度 WORKING ACCURACY：
| 试件加工面的平面度 | Flatness of machined surface on tested workpiece | 0.015 | 0.015 | 0.02 | mm |
| 试件加工面间的垂直度 | Verticality of machined surface on tested workpiece | 0.02 | 0.02 | 0.025 | mm |
| 试件侧加工面对基面的垂直度 | Verticality of machined side surface on tested workpiece against base | 0.02 | 0.02 | 0.025 | mm |
| 试件加工面表面粗糙度 | Surface roughness on tested workpiece | 3.2 | 3.2 | 3.2 | 粗糙度 |
试件尺寸 Specimen size (Lx Wx H)： 150mm x 150mm x 100/160mm
试件材料 Specimen material: HT150
长沙BYK5032E-125E系列数控液压插床
数控插床 /CNC Slotting Machine
用途与特点:
1、本系列数控插床为三轴数控控制插床，能实现x、Z两轴(纵向、横向)联动断续进给,可加工各种弧面、等分及不等分键槽;
2、液压传动设有安全阀，实现过载保护，超负荷使用时过载起作用，从而保护安全生产;
3、主切削运动实现无级调速;
4、液压自动拾刀可靠，刀具不易磨损,提高了刀具的使用寿命，液压自动压紧机构通过油缸压紧刀架,不使刀杆过重而产生让刀现象，
从而在加工过程中提高了工件的光洁度和精度;
5、滑架倾斜角度可在0-10°范围内调整;
1. This series of CNC slotting machine is a three-axis CNC controlled slotting machine, which can realize the linkage intermittent feeding of X and Z axes (longitudinal and transverse), and can process all kinds of arc surfaces, equal and unequal keyways;
2. The hydraulic transmission is equipped with safety valve to realize overload protection. When overload is used, overload works, so as to protect safe production;
3. The main cutting movement realizes stepless speed regulation;
4. The hydraulic automatic tool pick-up is reliable, and the tool is not easy to wear, which improves the service life of the tool. The hydraulic automatic pressing mechanism presses the tool holder through the oil cylinder, so as not to make the tool bar too heavy and produce the phenomenon of tool yield, thus improving the smoothness and accuracy of the workpiece in the processing process;
5. The inclination angle of the carriage can be adjusted within the range of 0-10 °;
（一）、长沙BYK5032E_BYK5040E列数控液压插床主要技术参数
| 规格名称 | Description | BYK5032E | BYK5040E | 单位 |
| 数控系统 | CNC | 凯恩帝KND | 凯恩帝KND | |
| 滑枕最大距离 | Max. stroke length of ram | 320 | 400 | mm |
| 滑枕最小行程 | Min. stroke length of ram | 125 | 125 | mm |
| 最大插削长度 | Max. slotting length | 320 | 400 | mm |
| 滑枕垂直调整距离 | Distance of vertical adjust of ram | 340 | 450 | mm |
| 滑枕工作之最大速度 | Extreme high speed for work stroke of ram | 22 | 22 | m/min |
| 滑枕工作行程之最小速度 | Extreme low speed for work stroke of ram | 5 | 5 | m/min |
| 滑枕工作行程与返回行程之速比 | Speed ratio of work stroke and return stroke of ram | 1： 1.3 | 1： 1.3 | |
| 工作行程之速度调整 | Speed adjust for work stroke | 无级调速 | 无级调速 | |
| 最大切削力 | Max. slotting force | 16.6 | 16.6 | KN |
| 刀头支承面至床身前壁间距离 | Distance from tool holding surface to column front | 630 | 680 | mm |
| 工作台面至滑架下端距离 | Distance from worktable surface To underside of slide rack | 500 | 550 | mm |
| 工作台纵向移动最大距离 | Max. transverse travel of worktable | 500 | 500 | mm |
| 工作台横向移动最大距离 | Max. transverse travel of worktable | 500 | 600 | mm |
| 工作台直径 | Diameter of worktable | ⌀630 | ⌀730 | mm |
| 滑枕倾斜角度 | Inclination of ram | 0—10 | 0—10 | (° ) |
| 工作台X、Z轴定位精度 | Worktable positioning accuracy of X axis and Z axis | ±0.022 | ±0.025 | mm |
| 工作台C轴（旋转轴）定位精度 | Worktable positioning accuracy of C axis (rotation axis) | ± 70w 7360° | ±70" /360° | |
| 工作台X、Z轴重复定位精度 | Worktable repeated positioning accuracy of X axis and Z axis | ±0.012 | ±0.015 | mm |
| 工作台C轴（旋转轴）重复定位精度 | Worktable repeated positioning accuracy of C axis (rotation axis) | ±60" /360° | ±60" /360° | |
| 工作台最大载重量 | Max loading weight on worktable | 500 | 800 | kg |
| 工作台中央T型槽宽度 | T-slot width in the center of worktable | 18H8 | 18H8 | mm |
| 主电动机功率，转速 | Power and rotating speed of main motor | 5.5Kw;960r/min | 5.5Kw;960r/min | |
| 冷却泵电机型号 | Type of motor for cooling pump | DB-12B40W 380V | DB-12B40W 380V | |
| 机床净重（约） | Net weight (approx) | 2900 | 3600 | kg |
| 机床轮廓尺寸（长*宽*高） | Dimensions of machine tooKLengthx Width x High) | 2624x1405x2850 | 2624x1405x2850 | mm |
工作精度 WORKING ACCURACY
| 试件加工面的平面度 | Flatness of machined surface on tested workpiece | 0.025 | 0.025 | mm |
| 试件加工面间的垂直度 | Verticality of machined surface on tested workpiece | 0.03 | 0.03 | mm |
| 试件侧加工面对基面的垂直度 | Verticality of machined side surface on tested workpiece against base | 0.03 | 0.04 | mm |
| 试件加工面表面粗糙度 | Surface roughness on tested workpiece | 6.3 | 6.3 |
试件尺寸 Specimen size (Lx Wx H)： 150mm x 150mm x 160mm
试件材料 Specimen material: HT150
（二）、长沙BYK5050E_BYK5063E型数控液压插床主要技术参数
用途与特点：
本系列机床用于插削各种零件的平面、成型面（包括弧面）及键槽等，并能插削倾斜度在0 ~ 10°范围的模具等工作物，适用于单个 或小批量生产。
机床的工作台有三种不同方向进给（纵向、横向及回转），由伺服电机驱动高精度滚珠丝杠控制，加工件经过一次装夹后可连续在机 床上加工几个面，其中X、Z轴（纵向、横向）可以实现联动断续进给。
机床的主切削运动为液压驱动，驱动系统中的安全阀过载保护，超负荷使用时过载起作用，从而保护安全生产。
技术规格 TECHNICAL SPECIFICATIONS:
| 规格名称 | Description | BYK5050E | BYK5063E | 单位 |
| 数控系统 | CNC | 凯恩帝KND | 凯恩帝KND | |
| 滑枕最大行程 | Max. stroke length of ram | 500 | 630 | mm |
| 滑枕最小行程 | Min. stroke length of ram | 125 | 125 | mm |
| 最大插削长度 | Max. slotting length | 500 | 630 | mm |
| 滑枕垂直调整距离 | Distance of vertical adjust of ram | 430 | 550 | mm |
| 滑枕工作行程之最大速度 | Extreme high speed for work stroke of ram | 22 | 22 | m/min |
| 滑枕工作行程之最小速度 | Extreme low speed for work stroke of ram | 5 | 5 | m/min |
| 滑枕工作行程与返回行程之速比 | Speed ratio of work stroke and return stroke of ram | 1: 1.45 | 1: 1.45 | |
| 工作行贰速度调整 | Speed adjust for work stroke | 无级调速 | 无级调速 | |
| 最大切削力 | Max. slotting force | 19.6 | 19.6 | KN |
| 刀头支承面至床身前壁间距离 | Distance from tool holding surface to column front | 1032 | 1155 | mm |
| 工作台面至滑架下端距离 | Distance from worktable surface To underside of slide rack | 620 | 760 | mm |
| 工作台纵向移动最大距离 | Max. transverse travel of worktable | 900 | 1120 | mm |
| 工作台横向移动最大距离 | Max. transverse travel of worktable | 710 | 800 | mm |
| 工作台直径 | Diameter of worktable | ⌀900 | ⌀1000 | mm |
| 滑枕倾斜角度 | Inclination of ram | 0—10 | 0—10 | (° ) |
| 工作台X、Z轴定位精度 | Worktable positioning accuracy of X axis and Z axis | ±0.025 | ± 0.032 | mm |
| 工作台C轴（旋转轴）定位精度 | Worktable positioning accuracy of C axis (rotation axis) | ±1 ' /360° | ± 1 ' /360° | |
| 工作台X、Z轴重复定位精度 | Worktable repeated positioning accuracy of X axis and Z axis | ±0.015 | ±0.018 | mm |
| 工作台C轴（旋转轴）重复定位精度 | Worktable repeated positioning accuracy of C axis (rotation axis) | ±40 " /360° | ±40 H /360° | |
| 工作台最大载重量 | Max loading weight on worktable | 2000 | 2000 | kg |
| 工作台中央T型槽宽度 | T-slot width in the center of worktable | 22H8 | 22H8 | mm |
| 主电动机功率，转速 | Power and rotating speed of main motor | 11 Kw;960r/min | 11 Kw;960r/min | |
| 冷却泵电机型号 | Type of motor for cooling pump | DB-12B40W 380V | DB-12B40W 380V | |
| 机床净重（约） | Net weight (approx) | 85000 | 98000 | kg |
| 机床轮廓尺寸（长x宽x高） | Dimensions of machine tool (Length x Width x High) | 4107x2137x2548 | 4069x2289x3678 | mm |
工作精度 WORKING ACCURACY
| 试件加工面的平面度 | Flatness of machined surface on tested workpiece | 0.025 | 0.025 | mm |
| 试件加工面间的垂直度 | Verticality of machined surface on tested workpiece | 0.03 | 0.03 | mm |
| 试件侧加工面对基面的垂直度 | Verticality of machined side surface on tested workpiece against base | 0.03 | 0.04 | mm |
| 试件加工面表面粗糙度 | Surface roughness on tested workpiece | 6.3 | 6.3 |
试件尺寸 Specimen size (Lx WxH)： 300mmx300mmx250/315mm
试件材料 Specimen material: HT150
（三）、 长沙BYK50100E_BYK50125E 型数控液压插床主要技术参数
用途与特点：
本系列机床用于插削各种零件的平面、成型面（包括弧面）及键槽等，并能插削倾斜度在0 ~ 10。范围的模具等工作物，适用于单个 或小批量生产。
机床的工作台有三种不同方向进给（纵向、横向及回转），由伺服电机驱动高精度滚珠丝杠控制，加工件经过一次装夹后可连续在机 床上加工几个面，其中X、Z轴（纵向、横向）可以实现联动断续进给。
机床的主切削运动为液压驱动，驱动系统中的安全阀过载保护，超负荷使用时过载起作用，从而保护安全生产。
技术规格 TECHNICAL SPECIFICATIONS
| 规格名称 | Description | BYK50100E | BYK50125E | 单位 |
| 数控系统 | CNC | 凯恩帝KND | 凯恩帝KND | |
| 滑枕最大行程 | Max. stroke length of ram | 1000 | 1250 | mm |
| 滑枕最小行程 | Min. stroke length of ram | 125 | 125 | mm |
| 最大插削长度 | Max. slotting length | 1000 | 1250 | mm |
| 滑枕垂直调整距离 | Distance of vertical adjust of ram | 1020 | 1020 | mm |
| 滑枕工作行程之最大速度 | Extreme high speed for work stroke of ram | 17 | 17 | m/min |
| 滑枕工作行程之最小速度 | Extreme low speed for work stroke of ram | 5 | 5 | m/min |
| 滑枕工作行程与返回行程之速比 | Speed ratio of work stroke and return stroke of ram | 1： 1.3 | 1： 1.3 | |
| 工作行程之速度调整 | Speed adjust for work stroke | 无级调速 | 无级调速 | |
| 最大切削力 | Max. slotting force | 27 | 27 | KN |
| 刀头支承面至床身前壁间距离 | Distance from tool holding surface to column front | 1151 | 1600 | mm |
| 工作台面至滑架下端距离 | Distance from worktable surface To underside of slide rack | 1250 | 1480 | mm |
| 工作台纵向移动最大距离 | Max. transverse travel of worktable | 1400 | 1600 | mm |
| 工作台横向移动最大距离 | Max. transverse travel of worktable | 1120 | 1250 | mm |
| 工作台直径 | Diameter of worktable | *1250 | *1400 | mm |
| 滑枕倾斜角度 | Inclination of ram | 0—10 | 0—10 | (° ) |
| 工作台X、Z轴定位精度 | Worktable positioning accuracy of X axis and Z axis | ±0.032 | ±0.042 | mm |
| 工作台C轴（旋转轴）定位精度 | Worktable positioning accuracy of C axis (rotation axis) | ± 1 ' /360° | ± 1 ' /360° | |
| 工作台X、Z轴重复定位精度 | Worktable repeated positioning accuracy of X axis and Z axis | ±0.018 | ±0.020 | mm |
| 工作台C轴（旋转轴）重复定位精度 | Worktable repeated positioning accuracy of C axis (rotation axis) | ±40 " /360° | ±40" /360° | |
| 工作台最大载重量 | Max loading weight on worktable | 4000 | 4000 | kg |
| 工作台中央T型槽宽度 | T-slot width in the center of worktable | 28H8 | 28H8 | mm |
| 主电动机功率，转速 | Power and rotating speed of main motor | 11 Kw;960r/min | 11 Kw;960r/min | |
| 冷却泵电机型号 | Type of motor for cooling pump | DB-12B40W 380V | DB-12B40W 380V | |
| 机床净重（约） | Net weight (approx) | 14500 | 16800 | kg |
| 机床轮廓尺寸（长x 宽x 高） | Dimensions of machine tool (Length x Width x High) | 5019x2679x4888 | 5060x2970x5690 | mm |
工作精度 WORKING ACCURACY
| 试件加工面的平面度 | Flatness of machined surface on tested workpiece | 0.035 | 0.04 | mm |
| 试件加工面间的垂直度 | Verticality of machined surface on tested workpiece | 0.05 | 0.05 | mm |
| 试件侧加工面对基面的垂直度 | Verticality of machined side surface on tested workpiece against base | 0.06 | 0.075 | mm |
| 试件加工面表面粗糙度 | Surface roughness on tested workpiece | 6.3 | 6.3 |
试件尺寸 Specimen size (LxWxH)： 500mm x500mm x500/625mm
试件材料 Specimen material: HT150